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For production teams

Written QC gates and controlled production milestones.

You care whether the tenth unit matches the first — inline gates, AQL, packaging and ship dates you can plan against.

What you care about

Floor control: QC, packing and ship dates.

Operating rules · Compliance docs · Production brief

QC · packing · shipment · inspection

How the tenth unit matches the first.

Production managers need gates, not adjectives. This is the control map on our Dongguan floor.

Inline QC at 20 / 50 / 80%

Checks scale with the run: early catch on construction, mid-run measurement stability, late-run appearance and packing readiness before final AQL.

  • Measurement against PPS size curve.
  • Stitch / seam / binding integrity.
  • Shade continuity within approved dip.
  • Label / care / hangtag placement per BOM.

AQL, packing and shipment

Final AQL 2.5 / 2.0. Fail lots are reworked at our cost. Hangtags, polybags and carton marks follow the approved packaging BOM — not a last-minute PDF.

  • Bulk clock starts after PPS + deposit.
  • FOB Shenzhen · DDP on request.
  • Carton marks and assorts locked before pack-out.
  • Ship date is a plan against AQL clearance — not a wish.

Third-party inspection

SGS / QIMA / BV are welcome on the floor. Book the window against the production calendar so inspectors are not waiting on unfinished packs.

  • Share inspector details early.
  • PPS and BOM copies ready for the visit.
  • Change notes stop at cut-off before inspection day.

QC Gate Table

Inline → AQL → pack-out — what we check and what stops the line.

Production managers schedule against gates, not adjectives. This is the control table on our Dongguan floor for a typical activewear / swim programme.

GateWhenPrimary checksReferenceIf fail
Pre-prodBefore cutPPS signed · BOM · shade · size curvePPS revisionHold cut · reopen PPS owner
Inline 20%Early runConstruction · seam / binding · first-size POMPPS constructionStop & correct · retrain if systemic
Inline 50%Mid runMeasurement stability · shade continuityApproved dip + size curveAdjust · quarantine suspect lots
Inline 80%Late runAppearance · labels / care / hangtagsPackaging BOMFix before final AQL
Final AQLEnd of runAQL 2.5 / 2.0 samplingBuyer AQL plan if tighterRework at our cost · re-present
Pack-outAfter AQL clearPolybags · carton marks · assortsApproved packing BOMHold ship until marks match
3rd-partyBooked windowSGS / QIMA / BV on floorVisit calendarAlign to production — not empty floor

Floor capabilities · Capacity & lead times · plan QC / visit.

FAQ

Questions production teams usually ask first.

Other roles

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